Industry Solutions

Automotive Manufacturing

High-reliability surface solutions for EV components, battery modules, and precision automotive parts — built to meet IATF 16949 quality standards.

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Challenge & Solution

Industrial Challenges & Precision Solutions

CHALLENGES

SOLUTIONS

⚠️

Ultra-flat battery module surfaces required for thermal management integrity

✓

MSD600 delivers ±0.01mm flatness control for consistent thermal contact

⚠️

High-volume EV production with zero tolerance for surface defects

✓

3–5× throughput increase with automated MSD600 equipment

⚠️

Heat sink and structural aluminum parts under tight cost pressure

✓

SC Series 40% longer lifespan reduces per-unit material cost

⚠️

Complex geometries on EV motor shafts and housings

✓

5-stage color-coded polishing ensures consistent Ra 0.2μm across contours

⚠️

Full RoHS/REACH/IATF documentation required for regulatory compliance

✓

Complete CoC, RoHS, REACH documentation package provided per batch

Surface Finishing Process

Standardized Surface Finishing Roadmap

From stock removal to mirror finishing — A color-coded, repeatable process for high-volume automotive production.

P80

Stage 1: Initial Surface Prep

Burr removal and gate trace elimination

SC Series

P220

Stage 2: Surface Equalization

Flattening and uniform material reduction

SC Series

P800

Stage 3: Fine Refinement

Sanding scratch elimination — approaching Ra target

SC Series

P3000

Stage 4: Pre-polish Preparation

Final fine sanding stage — ready for optical polishing

SC Series

✦

Stage 5: Surface Polish & Functional Coating

5-stage color-coded system → Ra 0.2μm mirror finish

PolishingInks

Performance Metrics

Verified Performance Benchmarks

Quantified outcomes independently validated against industry standards

3–5×

Throughput Increase with MSD600

Automated vs. manual labor

±0.01mm

Tolerance Control Precision

Automated precision vs. ±0.05mm manual

IATF

Quality System Compliance

IATF 16949 certified process

40%

Lower Material Cost

SC Series lifespan advantage vs. standard

Recommended Product Matrix

Each product is selected based on process fit, material compatibility, and end-use performance requirements.

🔧 Core Product

MSD600 Equipment

Automated precision grinding equipment for high-volume automotive EV component production.

Application: Battery Module & Motor Shafts

Tolerance

±0.01mm

Automation

Closed-loop

Throughput

3–5×

Application

EV Components

View Product ▹ Includes datasheet

🧽 Core Product

SC Series

Self-sharpening abrasive sponges for aluminum, titanium, and stainless steel — P60 to P5000 grit range.

Application: Structural Parts & Heat Sinks

Grit Range

P60–P5000

Lifespan

40% longer

Compliance

IATF 16949

Application

Heat Sinks

View Product ▹ Includes datasheet

✨ Process Solution

Polishing Systems

5-stage color-coded system ensuring repeatable Ra targets for cosmetic and functional automotive surfaces.

Application: Motor Housing & Cosmetic Bezels

Stages

5-color coded

Ra Target

Ra 0.2μm

Formulations

100+ types

Application

Bezels

View Product ▹ Includes datasheet

Optimize Your Automotive Production Line

Our automotive application specialists will review your current surface finishing process and provide a detailed improvement proposal — typically within 24 business hours.

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